FAQs

General Inspection Services

What types of parts can SORSYS inspect?

SORSYS provides high-speed inspection services for injection molded plastic parts, metal stampings, CNC machined components, die castings, springs, fasteners, powder metal parts, MIM components, electrical connectors, medical devices, and many other precision-manufactured products.

What industries does SORSYS serve?

We serve manufacturers across numerous industries, including automotive, medical devices, aerospace, defense, electronics, consumer products, industrial manufacturing, and energy.

What inspection services does SORSYS offer?

Our services include:

• AI-powered vision inspection

• Optical sorting

• 100% inspection

• Defect detection

• Emergency containment

• Third-party sorting

• Quality verification

• Incoming inspection

• Final inspection

• Custom inspection solutions

Can SORSYS inspect high-volume production parts?

Yes. Our automated vision inspection systems can inspect and sort up to 3,600 parts per hour, making them ideal for high-volume manufacturing.

Optical Sorting

What is automated optical inspection?

Automated Optical Inspection (AOI) is a quality control process that uses industrial cameras, advanced lighting, and machine vision software to inspect manufactured parts for defects. Unlike manual inspection, AOI provides fast, accurate, and repeatable results, making it ideal for high-volume production. SORSYS offers AI-powered automated optical inspection solutions for plastic, metal, and precision-manufactured components.

Automated optical sorting provides:

• Higher accuracy

• Faster inspection

• Consistent results

• Reduced labor costs

• Traceable inspection data

• Lower risk of human error

What is 100% part inspection?

100% part inspection means that every manufactured part is inspected rather than relying on random sample checks. Automated vision systems examine each component for defects, ensuring only conforming parts reach your customer. This approach significantly reduces the risk of defective products entering the supply chain.

Can SORSYS perform 100% inspection?

Yes. We provide 100% automated inspection to verify every part before shipment.

What defects can your systems detect?

Our systems can detect:

• Burrs

• Flash

• Cracks

• Scratches

• Dents

• Missing holes

• Missing threads

• Wrong dimensions

• Surface defects

• Missing features

• Warpage

• Bent parts

• Contamination

• Mixed parts

• Incorrect assembly

• Missing inserts

• Color defects

• Laser marking issues

• Cosmetic defects

AI Vision Inspection

What is AI vision inspection?

AI vision inspection combines machine learning with industrial cameras to identify complex defects that are difficult or impossible for traditional vision systems to detect.

How does AI improve quality inspection?

Artificial Intelligence (AI) enhances quality inspection by learning to recognize complex defects that traditional vision systems may miss. AI-powered inspection systems improve detection accuracy, reduce false rejects, adapt to natural part variations, and provide more consistent inspection results over time.

How accurate are SORSYS vision inspection systems?

Accuracy depends on the application, but our systems are designed to provide reliable, repeatable inspection with extremely high detection rates for production environments.

Can your inspection systems measure dimensions?

Yes. Our systems can perform dimensional measurements, verify critical tolerances, inspect hole locations, check assembly features, and detect cosmetic defects.

Emergency Inspection

Can SORSYS help during a quality emergency?

Yes. We offer fast-response containment inspection services to help manufacturers minimize downtime and prevent defective parts from reaching customers.

Do you offer third-party sorting services?

Yes. We provide third-party sorting and containment services for manufacturers needing immediate quality support.

What is containment inspection?

Containment inspection is a temporary quality control process that separates conforming and non-conforming products before shipment when a quality issue has been identified.

Can you inspect customer returns?

Yes. We can inspect returned products, identify defects, sort acceptable parts, and provide detailed inspection reports.

What is machine vision inspection?

Machine vision inspection uses industrial cameras, specialized lighting, and intelligent software to automatically inspect parts during manufacturing. It can verify dimensions, detect surface defects, confirm assembly features, measure critical tolerances, and sort acceptable and non-conforming parts with high speed and accuracy.

What is the difference between manual and automated inspection?

Manual inspection relies on human operators to visually inspect parts, which can be slow, inconsistent, and prone to fatigue. Automated inspection uses cameras, machine vision, and AI to inspect every part consistently at high speed. Automated systems improve accuracy, increase productivity, reduce labor costs, and provide reliable inspection data.

How do manufacturers reduce defective parts?

Manufacturers reduce defective parts by implementing automated inspection systems, improving process control, monitoring production quality, using AI-powered vision inspection, and performing 100% inspection before products are shipped. Early defect detection helps reduce scrap, warranty claims, customer complaints, and production downtime.

Custom Inspection

Can SORSYS build custom inspection machines?

Yes. Every inspection system is designed around your part, production rate, quality requirements, and manufacturing process.

Do you only sell inspection machines?

No. In addition to designing and manufacturing inspection systems, we also provide in-house inspection services for customers who prefer to outsource quality inspection.

Can your systems integrate with robots or automation?

Yes. We build complete automation systems that integrate robotics, conveyors, feeders, PLCs, AI vision inspection, and quality reporting.

Project Process

How does an inspection project start?

We begin by reviewing your parts, drawings, quality requirements, and production goals. Our engineering team then recommends the most effective inspection solution.

Can I send sample parts for evaluation?

Yes. We encourage customers to send sample parts so we can perform a feasibility study and recommend the best inspection approach.

How long does a feasibility study take?

Most feasibility studies are completed within a few business days after receiving the required samples and specifications.

Do you provide inspection reports?

Yes. We provide detailed inspection reports that include defect classifications, quantities, pass/fail results, and other project-specific data.

Business Questions

Where is SORSYS located?

SORSYS Technologies is based in Ontario, Canada, and serves manufacturers throughout North America.

Do you work with international customers?

Yes. We design, build, and support inspection solutions for customers across Canada, the United States, Mexico, and other international markets.

How do I request a quote?

Simply contact our team through our website, email, or phone. We'll review your application and provide a customized quotation.

Why choose SORSYS?

Manufacturers choose SORSYS because we offer: