AS-110
AS-110 Assembly Machine for Critical Medical Device Sub-Assembly
The AS-110 represents the pinnacle of precision and reliability in the automated assembly of miniature-sized, critical medical device sub-assemblies. Designed to meticulously assemble components including pushers, pins, springs, and locks, this machine embodies the latest advancements in assembly automation tailored for the medical industry. Utilizing a combination of sophisticated robotics and precision engineering, the AS-110 ensures the highest quality assembly with comprehensive quality assurance measures at every step.
Key Features:
· Integrated Robotics: Two four-axis SCARA robots and one six-axis robot work in harmony to perform precise assembly tasks, showcasing unparalleled accuracy and efficiency.
· Rotary Indexing Table: A four-nest rotary table facilitates seamless transfer of components across four distinct assembly stations, ensuring a continuous and efficient workflow.
· Precision Assembly and Testing: Each assembly undergoes a rigorous testing process, including spring actuation and angle measurement, to guarantee functional integrity and adherence to exacting standards.
· Advanced Quality Control: The servo press, equipped with a load cell, measures press force during the pin-to-pusher assembly. This critical data ensures that each assembly meets stringent quality requirements, with any deviations leading to automatic rejection.
· Vacuum Verification: A powerful vacuum system at station four confirms the secure fit of all components, leaving no room for error in the final assembly integrity.
· Packaging Integration: Completed and tested assemblies are accurately placed into packaging trays by the robot, ready for the next step in the product lifecycle.
· Vision-Guided Robotics: Utilizing shaker tables and vision systems, robots efficiently pick and place components that are presented in random orientations, ensuring that only correctly oriented parts are used.
· High-Speed Assembly: Achieving an impressive assembly time of every 11 seconds, the AS-110 is designed to meet high production demands without compromising on quality.
Operational Excellence:
The AS-110 is not just an assembly machine; it's a comprehensive solution for the medical device manufacturing sector, designed to ensure the flawless assembly of life-saving devices. With its advanced robotics, precision quality control measures, and efficient assembly processes, the AS-110 sets a new standard in the automated assembly of medical devices. Businesses can rely on the AS-110 for its ability to deliver high-quality assemblies at an exceptional pace, making automation accessible and affordable for manufacturers of all sizes. Ensuring that every assembly meets rigorous quality standards, the AS-110 is your partner in advancing medical device manufacturing to new heights of excellence.
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