A-100 (Depalletizer)

A-100 Depalletizer: Streamlining Your Bottling Operations

 

Key Futures:

 

·      Versatile Bottle Handling: Accommodates various bottle sizes from 80oz to 1.5 liters.

·      High Capacity: Efficiently depalletizes up to 50 bottles per minute, maintaining a consistent supply to the filling station.

·      Large Stack Compatibility: Handles stacks up to 100 inches tall on standard 48x48 inch skids, allowing for significant inventory processing.

·      Intelligent Layer Handling: Automatically lifts and separates each layer of bottles, facilitating continuous operation.

·      Advanced Vacuum System: Utilizes a series of vacuum cups to accurately pick and place the first row of bottles onto the conveyor.

·      Efficient Row Pushing Mechanism: A pushing mechanism advances the remaining rows into position for vacuum cup access, ensuring smooth depalletization.

·      Continuous Operation Support: Designed for operators to load new stacks while the machine is depalletizing the last, maximizing uptime.

·      Automated Skid Transition: Once a stack is completed, the wooden skid is automatically pushed out to make room for the next, enhancing workflow efficiency.

·      Tray Removal Feature: Plastic trays that separate bottle layers are automatically removed after each layer is depalletized, streamlining the process.

A-100 (Depalletizer)
A-100 (Depalletizer)
A-100 (Depalletizer)

The A-100 Depalletizer by SORSYS is the ultimate solution for businesses looking to streamline their bottling process with unmatched efficiency. Designed to handle various bottle sizes, from 80oz to 1.5 liters, this machine is engineered to keep your production line moving smoothly and steadily. With the capability to depalletize up to 50 bottles per minute, the A-100 ensures that your filling stations are continuously supplied, optimizing your throughput. Its intelligent design allows for the handling of multilayer stacks up to 100 inches high on standard 48 by 48-inch skids, seamlessly integrating into your existing workflow. The A-100 Depalletizer simplifies the transition between stacks with minimal downtime, thanks to its automated layer-by-layer lifting and innovative vacuum cup system for precise row-by-row depalletization.

 

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A-200 (Pump-Inserter)

A-200 Semi-Automated Pump Inserter: Enhancing Efficiency in Liquid Packaging

 

Key Futures:

·      Efficient Pump Placement: Capable of inserting up to 60 pump nozzles per minute, optimizing production throughput.

·      Precise Insertion Mechanism: Utilizes a pick-and-place system with vacuum cups for accurate pump placement.

·      Guiding Funnel System: Ensures that pump straws, even when bent, are perfectly guided into bottles, reducing the risk of product damage.

·      Integrated Capping Feature: A sophisticated capping mechanism spins and securely engages pumps with bottle threads immediately after insertion.

·      Sloped Rack Design: Five racks deliver pumps to the insertion point, ensuring a consistent supply for uninterrupted operation.

·      Semi-Automated with Optional Automation: Requires operator intervention to fill pump racks, with an automated feeding system available to enhance efficiency.

·      Conveyor Integration: Designed to seamlessly fit into existing conveyor lines, with bottles temporarily halted for precise pump insertion.

A-200 (Pump-Inserter)
A-200 (Pump-Inserter)
A-200 (Pump-Inserter)

The A-200 Semi-Automated Pump Inserter by SORSYS revolutionizes the way pump nozzles are inserted into bottles, significantly enhancing the efficiency and precision of the liquid packaging process. Designed to seamlessly integrate into existing conveyor systems, the A-200 positions and inserts pump nozzles into bottles with unmatched accuracy. Five sloped racks meticulously deliver the pumps to the pick and place mechanism, which utilizes vacuum cups to select and insert the first row of pumps into the waiting bottles. This process is delicately managed to ensure the straw components, often prone to bending, are accurately guided into the bottles via a series of guiding funnels. Following insertion, a capping mechanism securely engages the pumps with the bottle's neck thread, preparing the product for the next stage in the packaging line. Capable of handling up to 60 pumps per minute, the A-200 balances high productivity with the need for precision. While semi-automated in nature, requiring an operator to replenish the pump racks, an option for an automated feeding system offers the possibility to further streamline the operation.

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A-300

A-300 Semi-Automated Drilling Machine: Precision Drilling for Diecast Components

 

Key Futures:

 

·      Dual Hole Capability: Drills one horizontal and one angled hole in each diecast part, accommodating complex drilling requirements.

·      Operator Safety: Features a safety light curtain to ensure the operator's hands are outside the drilling station, enhancing workplace safety.

·      Precision Fixturing: Minimizes part clearance for accurate hole positioning, critical for high-quality manufacturing outputs.

·      Efficient Operation Cycle: Completes the loading, drilling, and unloading process in 11 seconds, significantly reducing cycle time.

·      Part Seating Sensors: Internal sensors confirm proper part positioning before drilling, preventing operation on distorted or improperly seated parts.

·      Manual Loading and Unloading: While semi-automated, the machine requires manual handling, allowing for operator oversight and quality control.

·      Damage Prevention: The intelligent sensor system and safety measures ensure parts are protected from damage during the drilling process.

A-300
A-300
A-300

The A-300 Semi-Automated Drilling Machine by SORSYS is a specialized solution designed for precision drilling in diecast parts, perfecting secondary operation processes with unparalleled accuracy. Tailored to drill two distinct holes—one horizontal and one angled—this machine transforms the efficiency and precision of your manufacturing line. The manual loading and unloading process is enhanced with a safety light curtain, ensuring operator safety by confirming that hands are clear of the drilling station before operation commences. Precision fixturing is at the heart of the A-300, designed to locate each part with minimal clearance, ensuring that every hole is perfectly positioned. The comprehensive process, including loading, unloading, and drilling, is completed in a swift 11 seconds, optimizing production flow. Equipped with a series of sensors, the fixture verifies proper part seating prior to drilling. This safeguard prevents the machine from starting if a part is distorted or improperly seated, eliminating the risk of damage and ensuring consistent product quality.

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AS-110

AS-110 Assembly Machine for Critical Medical Device Sub-Assembly

 

The AS-110 represents the pinnacle of precision and reliability in the automated assembly of miniature-sized, critical medical device sub-assemblies. Designed to meticulously assemble components including pushers, pins, springs, and locks, this machine embodies the latest advancements in assembly automation tailored for the medical industry. Utilizing a combination of sophisticated robotics and precision engineering, the AS-110 ensures the highest quality assembly with comprehensive quality assurance measures at every step.

 

Key Features:

 

·      Integrated Robotics: Two four-axis SCARA robots and one six-axis robot work in harmony to perform precise assembly tasks, showcasing unparalleled accuracy and efficiency.

·      Rotary Indexing Table: A four-nest rotary table facilitates seamless transfer of components across four distinct assembly stations, ensuring a continuous and efficient workflow.

·      Precision Assembly and Testing: Each assembly undergoes a rigorous testing process, including spring actuation and angle measurement, to guarantee functional integrity and adherence to exacting standards.

·      Advanced Quality Control: The servo press, equipped with a load cell, measures press force during the pin-to-pusher assembly. This critical data ensures that each assembly meets stringent quality requirements, with any deviations leading to automatic rejection.

·      Vacuum Verification: A powerful vacuum system at station four confirms the secure fit of all components, leaving no room for error in the final assembly integrity.

·      Packaging Integration: Completed and tested assemblies are accurately placed into packaging trays by the robot, ready for the next step in the product lifecycle.

·      Vision-Guided Robotics: Utilizing shaker tables and vision systems, robots efficiently pick and place components that are presented in random orientations, ensuring that only correctly oriented parts are used.

·      High-Speed Assembly: Achieving an impressive assembly time of every 11 seconds, the AS-110 is designed to meet high production demands without compromising on quality.

AS-110
AS-110
AS-110

Operational Excellence:

The AS-110 is not just an assembly machine; it's a comprehensive solution for the medical device manufacturing sector, designed to ensure the flawless assembly of life-saving devices. With its advanced robotics, precision quality control measures, and efficient assembly processes, the AS-110 sets a new standard in the automated assembly of medical devices. Businesses can rely on the AS-110 for its ability to deliver high-quality assemblies at an exceptional pace, making automation accessible and affordable for manufacturers of all sizes. Ensuring that every assembly meets rigorous quality standards, the AS-110 is your partner in advancing medical device manufacturing to new heights of excellence.

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