Optimizing Automation with Keyence Vision Products at Sorsys Introduction
At Sorsys, we take pride in delivering cutting-edge solutions that ensure precision and reliability in automation. A cornerstone of our success is Keyence’s vision systems, which enhance efficiency across diverse inspection and detection tasks. From basic presence/absence detection to advanced AI-driven tools, Keyence products empower us to achieve seamless integration into our RT series inspection machines.
1. Keyence IV and IV3 Series: Simplicity Meets AI
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The IV series simplifies presence/absence detection tasks. With AI-powered upgrades in the IV3, tasks like detecting part placement and counting are more stable and accurate. Its models offer flexibility with and without separate controllers. However, for simple applications, cost-effectiveness remains a consideration.
Key Features:
• AI Identify & AI Count for robust performance.
• Compact design for easy installation.
• Stability against environmental lighting variations.
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2. CV-X Series: Powering Vision-Guided Robotics (VGR)
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Image Credit: Keyence Canada
The CV-X series forms the backbone of our RT series inspection machines, with wide-ranging camera resolutions and robust compatibility with robotic systems.
What Makes CV-X Essential for Us?
• It supports resolutions up to 21 MP for high-detail inspections.
• The Vision-Guided Robotics (VGR) feature integrates seamlessly with multiple protocols, such as EtherNet/IP, Modbus, and EtherCAT.
Real-World Application:
In our RT series inspection machines, the CV-X system ensures fast, accurate results for inspecting multiple part geometries. To avoid trigger losses, we’ve strategically designed camera setups across multiple controllers.
3. VS Series: AI-Powered Smart Vision
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The VS series is a recent addition to our RT machines, bringing onboard AI capabilities that simplify programming for our customers. Its integration makes it easier than ever to configure the machine for new parts, improving operational flexibility.
Why We Chose the VS Series:
• AI-Powered Tools: Streamlines setup and programming, reducing operator effort.
• Integrated Design: Eliminates external controllers, minimizing installation complexity.
• Lighting Options: Includes advanced Lumitrax™ lighting for challenging environments.
While the VS interface is less intuitive for experienced CV-X users, the AI tools significantly enhance overall usability.
However, the larger camera head and a new interface may require adaptation for experienced operators.
4. TM-X Series: Precision Meets Micron Accuracy
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For CNC machining inspections, the TM-X micrometer series ensures real-time, sub-micron accuracy. Its ability to verify every machined part post-production significantly enhances quality control.
Why Keyence Vision Systems Work for Us
Keyence products are critical for optimizing production efficiency and accuracy at Sorsys. From basic detection to high-precision inspections, their systems align with our commitment to quality. While each series has specific strengths and limitations, choosing the right tool ensures maximum productivity.